By DCW ConnectSYNCHRO has already saved GBP 73.2 million in costs, avoided over 500 days of rework, and saved the project 3,375 days total
Cleaning the U.K.’s Nuclear Waste
The United Kingdom’s Nuclear Decommissioning Authority (NDA) is responsible for cleaning up and decommissioning the country’s earliest nuclear sites, which includes about 140 tons of civil separated plutonium. Due to the radioactive and fissile nature of the material, plutonium handling and storage requires specialized facilities and effective management arrangements. The organization was tasked with transferring the plutonium into more modern facilities. One of these facilities is the Sellafield Retreatment Plant (SRP), located along the Irish Sea coast in England, which will repackage and retreat plutonium packages. The facility is designed to safely store the material for 100 years.
The NDA chose Proicere Digital to deliver this project, as the consultancy is a subject matter expert in this field. “Within SRP, Proicere adopted responsibility for enhancing project controls and digital delivery methodologies,” said Daniel Ashton, technical director at Proicere. Their mission is to combine modern delivery methods with project controls and make the complex simple. This goal was key, as the organization was subject to complex regulatory requirements and stringent safety standards on this vast project.
Overcoming Incredible Odds
In addition to the complexity and regulations surrounding the project, Proicere also needed to develop a new commercial model and re-establish supply chains for items not manufactured in over a decade. The organization was also dealing with pandemic lockdowns that led to additional complexities and scheduling pressures.
Proicere realized that they needed a collaborative digital solution that would allow for optimal planning, execution, and monitoring of the project. Additionally, the solution needed a high level of collaboration so that the team could proactively address emerging issues quickly and efficiently. Therefore, they sought a 4D construction planning solution and digital twin technology.
Implementing Construction Digital Twins for Improved Efficiency
After considering their options, Proicere chose SYNCHRO’s 4D planning and scheduling technology, empowering the team to digitally visualize, plan, and execute the complex site works. “Due to the project’s unique complexities and the need for specialized tools tailored to nuclear decommissioning and waste management processes, we turned to Bentley’s SYNCHRO for its unparalleled capabilities in 4D planning, which proved instrumental in overcoming project challenges,” said Ashton. The applications allowed the team to digitally rehearse high-risk activities, both on and off site. By using SYNCHRO, the team was able to conduct comprehensive risk analysis to identify and mitigate potential project risks, including adaptive fire escape routes and crane collapse landing radii. They were also able to facilitate better and smoother collaboration and communication among project stakeholders.
The team used SYNCHRO’s integrated planning model in the office, which allowed for seven individual users to access the same file and work on it at the same time. The application also stored animation outputs and shared model files, ensuring a single source of truth. Meanwhile, SYNCHRO Field was used in the field to model the site and access files, allowing everyone to have access to the information wherever they were. They could also collect site data and share updates with the team back in the office, about 150 miles away, in real time.
Saving Significant Time and Costs with Digital Twins
By using SYNCHRO to create 4D models, combined with Bentley’s iTwin Platform, the team established a digital twin to perform construction simulations, streamlining workflows, as well as identifying and mitigating over 160 potential risks. The Bentley applications enhanced overall efficiency by optimizing all project processes. “The construction plan is now more visible and accessible than ever, and this has only improved project and stakeholder communications,” said Ashton. SYNCHRO helped avoid potential clashes, saving potential rework on site. The digital solution has already saved GBP 73.2 million in costs, avoided over 500 days of rework, and saved the project 3,375 days total. Using SYNCHRO has provided GBP 8 million of schedule-related benefit on a project valued at GBP 1.3 billion.
In addition to these substantial qualitative savings, the project itself plays a vital role in safeguarding public health, protecting the environment, and advancing scientific knowledge. The plant provides many job opportunities and stimulates economic growth in the area, fostering a positive impact on the community. By maximizing handprint and minimizing footprint, the project sets a benchmark for sustainable infrastructure development in the industry. “Bentley’s SYNCHRO has become a key delivery tool for the SRP project, not only changing the way we functionally plan on the project, but also improving project integration and collaboration and aiding the safe operation of the site,” said Ashton.
Project Summary
Organization: Proicere Digital
Solution: Construction
Location: Seascale, Cumbria, United Kingdom
Project Objectives:
- To provide a digital delivery method that will optimize delivery of the Sellafield Retreatment Plant.
- To enhance project controls using 4D construction modeling.
Project Playbook: iTwin, SYNCHRO
Fast Facts
- The Sellafield Retreatment Plant (SRP) will safely store the world’s largest civil stockpile of plutonium for 100 years.
- Proicere was tasked with developing a new commercial model and re-establishing supply chains.
- The organization used SYNCHRO to digitally visualize, plan, and execute the complex site works.
ROI
- By using SYNCHRO, combined with Bentley’s iTwin Platform, Proicere established a digital twin to perform construction simulations, identifying and mitigating over 160 potential risks.
- The digital solution has already saved GBP 73.2 million in costs, avoided over 500 days of rework, and saved the project 3,375 days total.
- Using SYNCHRO has provided GBP 8 million of schedule-related benefit on a project valued at GBP 1.3 billion.
Marion Bouillin is a senior product marketing manager at Bentley Systems. She leads product marketing efforts for SYNCHRO, Bentley’s digital construction delivery solution. She can be reached at [email protected].